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Stokbord recycled plastic board used at Chester Zoo

Chester Zoo’s maintenance team find wild applications for Stokbord recycled plastic board

Client: Chester Zoo Location: Chester Agriculture & Equestrian

Chester Zoo’s maintenance team are constantly called on to create everything from animal enclosures to visitor signage. However, in wet and humid environments across the zoo, traditional materials such as plywood require frequent replacement.

However, Chester Zoo’s maintenance team have been able to tackle this problem using Stokbord®. Stokbord® is a highly durable and sustainable material which can be used in a range of applications. Made from recycled plastic film and bottles, Stokbord is splinter-free, rot-resistant, water-resistant and less susceptible to thermal expansion than traditional materials – making it perfect for this project’s needs.

“Stokbord is a much more sustainable solution for us than plywood and it’s incredibly versatile,” said Tony Ankers, the zoo’s Maintenance Foreman. “It is ideal for a wide variety of uses around the zoo, from bird boxes to frog houses and rodent enclosures.”

The team has also started using 18mm thick Stokbord sheet for signage around the zoo. The sheet forms a robust, damage resistant backing board to which the vinyl-laminated aluminium graphic signs are bolted. Often the signs are cut to an unusual shape to match a particular theme – for example as the outline for leaves for the ant house.

The joinery workshop at Chester Zoo has recognised the advantages of Stokbord as a long-lasting, hard-wearing material. It has all the characteristics of timber and can be routed to almost any shape, sawn, drilled and screwed into.

“When plywood is routed, the end grain is exposed, making it even more susceptible to rotting,” explained Tony Ankers. “This can be a problem because many of the zoo’s environments are wet and steamy and animal enclosures need to be washed down regularly. Our outdoor signs also have to be able to withstand weather extremes.

“Plywood structures may need to be replaced in as little as six months and they have to be inspected and maintained regularly,” he added. “By contrast we know that anything made with Stokbord will last for years without degrading.”

One other major advantage that Stokbord offers to Chester Zoo is the fact that it is a sustainable material. “It is made from recycled plastic and by using it we are preventing a significant amount of waste from going to landfill. This is an important part of zoo’s commitment to sustainable practices,” said Tony Ankers.

To discuss how Stokbord can be used to assist your project, whether it is ground protection to reduce the risk of damage, or assisting with durable, long lasting signage, get in touch with us today. Speak to our team directly or submit an enquiry here.