When a plan comes together

Centriforce recently announced an exciting collaboration with Balfour Beatty Utility Solutions Ltd (BBUSL) and V10 Polymers to develop a closed loop recycling initiative for construction waste plastic.

Initially stemming from an innovation meeting between the partners to explore how they could work closer together and meet the objectives of all the organisations, this initiative ticks all the boxes.  Its sensible economically by keeping the value of the waste stream, its sensible environmentally by utilising a high quality waste stream and turning it back into usable, second-life products and….its just makes sense.

The system works by BBUSL collating its waste material at its depots or sites up and down the country.  V10 Polymers houses a skip at each main site and at a pre-determined frequency arranges to collect the skip and take it back to its Blackburn facility for sorting, cleaning and granulation. Centriforce, then plays its part by taking the usable waste stream and turning it into a second life product, in this case, underground cable protection covers which BBUSL then can buy back and utilise for new installation and repair work that it undertakes on behalf of major utility client companies.

collection of waste plastic for recycling

V10 Polymers uplift plastic waste for recycling

Centriforce will actively try to develop closed loop solutions with major clients since they make sense environmentally and helps our client companies meet their corporate social responsibility objectives.  A win, win, win solution.

If you know of a company that generates large quantities of waste plastic which it wants to find both an outlet for, and perhaps an application, then drop us a phone call to explore further.  We’ve demonstrated in this example we have the means to make it work and would be delighted to hear from other companies with similar ambitions.

 

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2012 – A year of increased environmenal awareness?

Recycling symbol in clouds

Is recycling ambitions pie in the sky?

Well,having just returned from the long Christmas/New Year break what awaits us in 2012?

I had the opportunity to visit a local MRF (materials recycling facility) just before Christmas as they were just about to gear up to one of their busiest times of years.  They were expecting a 1/3 increase (!) in their throughput over the holiday period and in the immediate weeks of the new year – perhaps a very poignant reminded of our ‘throwaway society’?

However, just before the holiday break, DEFRA published its packaging recycling targets for the 5 year period 2013 – 2017 which seemed to have been warmly received by the industry as ‘solid green ambition’ (perhaps at last).   On plastics packaging, DEFRA is looking to raise recycling targets from the current level of around 32% to around 57% by 2017 and with every tonne of recycled plastic roughly saving 1.5 metric tonnes of carbon, this not only translates into a requirement for reduced landfill, but also a very worthwhile saving in our carbon footprint.

Its perhaps frightening to think that recent forecasts suggest that by 2020, England will only have around 55 non-hazardous landfill sites operating across the country – a remarkable drop from the ~250 sites that are currently in operation.  However this, combined with our ‘green ambitions’ is yet further impetus to really develop the recycling industry and dramatically reduce the amount of material that we in the UK  send to landfill or export to the far east.

Centriforce Products will be playing its part in helping this.   We are already the UK’s largest independent recycler of plastics materials and we will shortly be announcing further investment to increase and improve our capabilities in our Liverpool  recycling and manufacturing site. We’ll be looking forward to telling you more about this shortly.

In the meantime, if you have a project that is looking for recycled materials in either sheet or profile form, then make Centriforce one of the first phone calls you make.

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Resource Revolution : Meeting the world’s energy, materials, food and water needs

Just finished reading a rather lengthy report produced by McKinsey (title above).   It can be found on the main McKinsey site and is available for download.  Its a long report, but thankfully they break it down into ‘bite size’ chunks and there is a lot of repetition so its worth the time to take home for the read (or perhaps view on a Kindle should you have one and not want to waste paper!)

With the world’s population now around the ~6 billion mark, the report makes sobering reading. Some headlines which keep recurring are that:

  • 3 billion more middle class consumers expected to be in the global economy by 2030
  • 147% increase in real  commodity prices since the turn of the last century (yes in the last ~11 years alone)

Of course , we’re all now aware that the emerging BRIC economies are developing fast, leading to rapid and very significant uptakes in raw materials.  Plus, this new wealth in the developing economies of India and China creates an ever increasing indigenous demand for more and more resources.

So what’s this got to do with recycling plastics then?  As well as being some useful macro-economic pointers as to the way the world is likely to develop, its a useful reminder that it is necessary to make the best use of what we have already…therefore that often used mantra of,  reduce, reuse, recycle once again comes to the fore.

Its clear with what we see immediately around us that we must make best use of our existing resources and of course that includes recycling materials that can be used again and of course the efficient use of energy to make the materials in the first place. Often this gets captured in carbon foot-printing, but the utilisation of recycled materials can be 10x more efficient that the use of virgin materials.  Its also clear from this report that we’re going to see ever increasing prices for commodities whether its materials or energy and hence there is clearly a strong economic argument for recycling plastics (and other materials of course).

Simples…!

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UK household collection survey

Its been a busy week  with the recent publication of the “UK Household Collection Survey” and also much in the press from various government ministers’ announcements, together of course with the publication of WRAP’s annual report.

The headline has been that we are definitely making progress in the UK with recycling and each year shows improvements in recycling rates from both industry and domestic collections.  The old expression of, “where there’s muck there’s brass” has also transferred into recycling of plastics since prices of waste plastics has steadily risen during the year which must have helped producers and councils to realise that its worth spending more effort to collect and sort waste materials – since they have value!

On that theme of value, it’s been interesting to note in the UK household collection survey  that over 76% of HDPE milk bottles consumed and collected in the UK during 2010 were recycled, a 5% jump from the last survey in 2008.  This is probably a combination of a number of factors including:

  • a continued rise in the growth of kerbside collections
  • a material that is relatively easy to sort post collection (in MRFs)
  • value.

HDPE milk bottles are proving to be extremely valuable since they are a good, clean source of high quality HDPE which can be widely (re)used in vast number of secondary applications.

HDPE bilk bottles

HDPE milk bottles

So why then do we export so much of our waste materials -since effectively we’re exporting the value to other countries?    Yes, its easy to do and clearly waste collection companies are able to move large quantities of partially sorted waste materials into export, but as has been repeatedly reported this week, we need to use as much as possible of this material within the UK itself.   This requires, continued improvements in collection, a desire to add value by separating the waste in value streams and a local demand to drive developments and investment in green jobs.

We’re gradually moving from seeing waste materials as a problem to be resolved quickly to a resource that can be used locally.  Have a look through the Centriforce website to look at real recycling in action and see what can be done with waste plastics materials.

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Recycle to Produce Plastic Walkways and Plastic Profiles.

recycled plastic walkway in detail
recycled plastic walkway with surface detail

Two of the main uses for recycled plastics are making plastic profiles and plastic walkways. Recycling of plastic has been going on for many years but lately it has been in the news because of the numbers of plastic bags used by consumers and provided free at many supermarkets. Many people have switched to the ‘bags for life’, because of fears for the environment. However all is not lost if you have to use a plastic bag. Most of these bags can be used again at the end of their useful life and recycled back into new products.

So what are plastic profiles and plastic walkways used for? Plastic profiles are a viable alternative to using timber and almost anything which can be made out of natural wood can be made from recycled plastic profiles. This means that valuable natural resources like wood need not be used for fencing or garden furniture. In fact, plastic profiles are extremely hard wearing and need not be treated with chemicals to prevent rotting, making them surprisingly environmentally friendly. Fencing made from plastic profiles doesn’t require painting, and needs a lot less maintenance than a timber fence. When you see these fences it is hard to believe that one of the major sources for the recycled plastic is the everyday supermarket plastic bag or plastic bottles so often seen as litter on our streets.

Plastic walkways are far more common than you might think, having been around for over twenty years. In fact you may have probably already walked on one. They are commonly used in nature reserves and conservation areas, especially if the area is wet, as they are much more resistant to the effects of water than traditional timber walkways. They are also much less slippery. This has led to them being installed in town centres as they are especially suitable for pedestrian and disabled access. However, you probably don’tt realise that you are walking on recycled plastic bottles and other recycled materials as plastic walkways are manufactured to be visually in keeping with their (new) surroundings. They have been popular for installation in nature and bird reserves as they are very cost effective meaning that precious resources for nature can be spent elsewhere while these plastic walkways continue to do their job, maintenance free for many years.

Recycling is a good  solution for the problem of build up of non biodegradable plastics. Plastic bags and bottles should not be littering our countryside and causing damage to the habitat. The properties which make plastics such a problem are also the properties which can make them so useful when recycled. Resistant to rot, no need to maintain with paint and chemicals, easy to install and long lasting, these properties are invaluable for plastic profiles and plastic walkways.

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Another successful recycled plastic boardwalk

Centriforce has just released details of another really interesting project which utilised recycled plastics in an unusual setting.

Carlshead Farm is not only a busy working farm but also hosts an innovative educational project where students can spend some time and pick up a range of experiences and skills.

One area that has been developed was a low lying pond that was also home to some very soft ground which made it difficult to access – especially with young children.   The pond is being used for educational visits by younger children who get the opportunity to explore the range of wildlife prevalent in the water and the surrounding area.  A 30m recycled plastic walkway was installed to provide safe and secure access to the pond together with a recycled plastic pond dipping platform and a 6m recycled plastic bridge which provides access to a field that grows biomass for a nearby power station.

Using recycled plastic profiles instead of wood provided a more durable and maintenance-free solution that was also more practical to design and build. Unlike the wooden alternative, Centriforce recycled planks have a slip-resistant and splinter-free surface, and don’t need to be fixed with chicken wire or nails.  So the children have a safe platform to walk, or even to lie on to investigate wildlife habitats.

The project has now been installed for well over 18 months and is proving to be not only very successful with users, but also coming into its own since it now neatly blends into the the very beautiful surroundings and is living up to the promise of being a highly durable solution.

view of the recycled plastic pond dipping platform

a view of the pond dipping platform at Carlshead Farm

This was a great project to be involved with and we’re delighted that everyone is extremely pleased with the outcome.  Further details are available from Centriforce.

 

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GroundMate access mats at the Showman’s Show

Centriforce has just returned from exhibiting at the 2011 Showman’s Show near Newbury.

It was our first time at this show and we were very pleased with the response to our recently introduced GroundMate access mats for ground protection.  Attendees at this show tend to be the organisers of the multitude of outdoor exhibitions and country shows that take place up and down the country – largely over the spring and summer months.

Unfortunately, its  necessary for outdoor exhibition and show organisers to ensure that they have adequate provision for ground protection to take the influx of light, medium and heavy vehicles that typically will attend such a show.  In the UK climate, rain can appear at any time and turn otherwise firm and dry ground into very boggy conditions in no time at all.  GroundMate access mats are ideal for such applications since they are extremely durable being made from recycled plastics and probably the most cost-efficient ground protection solution currently available in the UK.

Initial feedback from users is very encouraging and the access mats are already finding wide use in a range of applications from construction to outdoor events – even to private use.   So not only do you get a very effective and cost-efficient ground protection solution, but you are also helping  the UK economy make use of recycled plastics that would otherwise end up in landfill.  A true win-win solution!

 

 

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Recycling domestic waste plastics

Centriforce was very pleased to get involved in a recent project working with ‘WRAP’ and looking at the use of domestic, post consumer plastics in the waste stream.

As we’ve mentioned previously in this blog, we’ve historically found it very difficult to recycle ‘post consumer’ plastics waste owing to the level of contamination often found in such streams.  However technology and methods are starting to improve – combined with a strong willingness to do something about this.  WRAP acknowledges that over a million tonnes of plastic packaging end up in landfill each year, owing to the difficulty of collecting and recycling waste films – and in particular the problems of sorting black plastics that are well documented.

Many solutions seem to come from collaborative efforts and in this case the project revolved around a collaboration with Sainsburys  and Co-Op supermarkets combined with Axion Recycling.  Within this project, we were able to demonstrate that it is possible to produce a reasonable quality feedstock from which recycled products can be produced and we have taken some ideas and suggestions of possible product opportunities to both supermarkets.

Clearly there are still barriers to overcome, but householders largely do want to do the ‘right thing’  and make maximum use of the resources available to us.  Governement, and local government in particular needs to lead the way on this.

More details of this project can be found on WRAPs website.

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Recycled plastics being used for wildlife applications

Strange isn’t it.  If there was one group of people that you’d assume would be completely against the use of plastics, it would be wildlife enthusiasts and countryside lovers.   We often hear reports in the media about the harm caused by litter and wind blown rubbish which clearly does spoil some of our very beautiful landscapes.

However, we find that wildlife and outdoor enthusiasts are probably they most interested group of people when it comes to finding new applications for recycled plastics.  They know that plastics have an important role to play in our everyday life – but also accept that we need to constantly strive to find useful new applications to reuse and recycle these materials.

Many voluntary groups are important customers for our boardwalks and recycled plastic walkways.  They’ve come to accept and recognise that it isn’t only about finding good applications for recycled materials, but in actual fact the recycled plastics are actually better than the traditional materials – often wood.  They’re long lasting, blend in well with the local environment and often have improved (anti) slip characteristics – and are virtually maintenance free too.  What a combination.

It was really pleasing to get involved with a recent wildlife conservation project where Stokbord recycled plastic sheet and Centriforce‘s recycled plastics profiles were used by Leicestershire and Rutland Ornithological Society (LROS.org.uk)  to make rafts as safe breeding ground for terns.    They loved the versatility and durability aspects of the products and have been delighted with the results.  Unlike wood, they should be able to get use from the rafts year and year.

Close up view of raft made from recyled plastics

The recycled plastic raft being used by tern young

Great project and we wish them great success in their programme.

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China closed to the plastics market?

Industry press was noting over the last few days that China has started to tighten its off take for waste plastics materials (sometimes described as ‘recovered plastics’ materials).

Surely this was predictable?  It has happened before and no doubt it will happen again.

This must surely be a wake up call to remind us all that we shouldn’t be exporting our recovered plastics materials anymore than we have to.  It must be an imperative to develop home (UK) based “true” plastics recovery facilities.  It must make sense and we know that it is the right thing to do.  We shouldn’t be exploring our waste (even if it has some degree of separation).

The coalition government  in its 2011 waste review talked about wanting to create a ‘green economy’ and ‘green jobs’.  This is the opportunity? If the market doesn’t get distorted by export, then prices will normalise, opportunities will emerge for second use products and companies and local government will actively want to explore how to source materials made from recycled materials as well as reduce the output of waste material in the first place.

The starting point for all of this must to be raise the quality of materials recovered in the UK market.  Waste collectors/separators have had the benefit of being able to export  relatively low quality materials at relatively high prices. At some point something had to change and now seems to be that moment. Lets use this market need now to work cooperatively towards increasing quality of recovered plastics to make better recycled plastic products. Recycled plastic sheeting, recycled plastic board, plastic profiles find numerous applications and continue to develop.

Centriforce is actively looking for clients who want to explore closed and open loop recycling initiatives and see “real plastics recycling” in action.

 

 

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